Precision Coil Winding for Energy & Power

High fill factor winding and heavy gauge capability for power transformers, inductors, and renewable energy components. Custom solutions for power conversion applications.

GE Energy
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Energy & Power

Industry Snapshot

Typical Materials

  • Heavy gauge copper
  • Aluminum strip
  • Square/rectangular wire
  • Foil conductors

Common Applications

  • Power transformers
  • Inductors & chokes
  • Solar inverters
  • Wind turbine generators

Quality Standards

  • ISO 9001:2015
  • NIST-Traceable Calibration

Key Requirements

  • Heavy gauge capability (AWG 5-15)
  • High fill factor optimization
  • Variable layer control
  • Sandwich winding for HV isolation
AWG 8
Heavy Gauge Range
Power transformers
75%
Fill Factor Achieved
Optimized winding
10kVA
Transformer Capacity
Custom designs

Recommended Machines

These machines are most commonly specified for this industry

Thor Model 150

Thor Model 150

High-Torque Heavy Duty Coil Winder

$0.00
Ships in 2-4 weeks
RPM 0-0-583 (varies by ratio)
AWG Up to 6
Traverse 24"
View DetailsSpecs
1260 Series Automatic Winder

1260 Series Automatic Winder

Heavy-Duty Automatic Winding System

$21,995.00
Ships in 2-4 weeks
RPM 0-2600 (varies by model)
AWG 5-15
Traverse 24"
View DetailsSpecs
1400 Series Bobbin Winder

1400 Series Bobbin Winder

Heavy-Duty Bobbin Winder

$5,495.00
Ships in 2-4 weeks
RPM 0-2600 (varies by model)
AWG 5-15
Traverse Manual
View DetailsSpecs
View All Machines

Need Industry-Specific Modifications?

We build custom fixtures, tooling, and machine modifications tailored to your industry's unique requirements.

Discuss Your Application

Precision Repeatability

±0.001" positioning accuracy ensures consistent coils across production runs.

Full Traceability

NIST-traceable calibration and complete documentation packages for audits.

Direct Engineering Support

Talk to the people who built your machine—no call centers, no scripts.

Made in USA

All machines built in our Moorpark, CA facility since 1976.

Frequently Asked Questions

What certifications does Adams Maxwell hold?

Our facility is ISO 9001:2015 certified with strict quality and compliance standards (ISO/UL standards). All calibration is NIST-traceable. We can provide complete documentation packages to meet specific program requirements for aerospace, defense, and medical applications.

What are your lead times?

Standard machines typically ship in 2-4 weeks. Custom configurations and special tooling may require 4-6 weeks. U.S.-based manufacturing means no overseas supply chain delays—we maintain inventory of common components to expedite orders when possible.

Do you provide custom tooling for unique bobbins?

Yes, we offer full in-house design, CAD modeling, simulation, and rapid prototyping. Our engineering team works directly with you to develop custom arbors, fixtures, and tooling for any bobbin geometry. Typical turnaround is 2-3 weeks for custom tooling.

Ready to Discuss Your Application?

Talk to an engineer about your specific requirements and get a custom quote.

Talk to us now
ISO 9001
Certified Quality
NIST Traceable
Calibration Standards
Made in USA
Since 1976
1-Year Warranty
Parts & Labor